Quality Control Inspector 2

Job Overview

The Quality Control Inspector 2 is responsible for assisting with ensuring the integrity, safety, and compliance of unmanned aerial systems (UAS) and sub-systems. Operating within a dynamic production environment, this role focuses on assisting with functional testing and system validation using Mission Planning Software (MPS) and ground control station (GCS) tools. The inspector will perform hands-on quality inspections of UAS platforms and subsystems to verify system integration, configuration accuracy, and mission-readiness in accordance with AS9100 and ISO 9001 quality standards.

Essential Functions

• Conduct visual, dimensional, and functional inspections of components, subassemblies, and assemblies, including composite and additively manufactured parts, using approved inspection tools and methods.
• Verify conformance of products to engineering drawings, specifications, wiring diagrams, and work instructions across receiving, in-process, and final inspection phases.
• Execute software configuration checks and validate system build states using Ground Control Station (GCS) tools and Mission Planning Software as directed.
• Accurately complete inspection reports, travelers, checklists, and non-conformance records in accordance with internal quality documentation procedures.
• Ensure compliance with defined inspection criteria and tolerances, escalating any deviations or quality issues to the Quality Control Supervisor.
• Support root cause analysis by providing detailed defect documentation and participating in corrective action processes when required.
• Maintain part traceability through accurate documentation of serial numbers, lot codes, and process records in accordance with configuration management plans.
• Perform calibration verification checks on basic inspection and measurement equipment prior to use, and report discrepancies per QMS procedures.
• Apply relevant inspection standards such as AS9102 First Article Inspection, IPC-A-610 (Acceptability of Electronic Assemblies), and J-STD-001 (Soldered Electrical and Electronic Assemblies).
• Participate in regular training and certification activities to maintain technical inspection qualifications and support continuous improvement initiatives.
• Perform other duties as required.

Standard Essential Functions

• Regular and reliable attendance on a full time basis [or in accordance with posted schedule].
• Responsible for exhibiting professional behavior with both internal and external business associates that reflects positively on the company and is consistent with the company's policies and practices.
• Embodies AEVEX’s cultural values and aligns daily actions with department goals and company culture.

Qualifications and Competencies

• Proficient understanding of electrical, mechanical, and software subsystem integration.
• Proficiency with mission planning software for testing and evaluation of ArduPilot based systems.
• Ability to read and interpret aero-mechanical drawings (GD&T preferred), electrical harness drawings, integration block diagrams, and composite/3D printing specifications.
• Knowledge of quality management system standards such as ISO 9001/AS9100, with a focus on control of nonconforming material and record retention.
• Strong attention to detail and organization, as well as rigorous documentation in accordance with DoD programs of record.
• Familiarity with SPC, common root cause analysis tools, and continuous improvement practices preferred.
• Competent with all Microsoft office applications, macro/VBA solution development preferred.

Education / Certifications

• Required: High school diploma or GED.
• Preferred: Associate degree or vocational training in Electronics, Avionics, Aerospace Technology, or a related technical field.
• Additional coursework or certification in quality, aerospace manufacturing, or UAS systems is desirable (e.g. IPC-A-610 or J-STD-001, ASQ Certified Quality Inspector).

Experience

• 3+ years of industry experience in a manufacturing or production environment, quality specific role preferred.
• Previous experience with CubePilot ecosystem, RFD telemetry, and GNSS/RTK modules is a plus preferred.
• Experience supporting DoD or defense industry contracts and understanding of controlled work environments preferred.

Physical Requirements

• Frequently required to sit, and to reach to use computers and other office equipment
• Occasionally required to stand for extended periods of time
• Frequently required repetitive movements of wrists, hands, and/or fingers

For the purpose of this summary, occasionally is used to represent up to 1/3 of the time given to the work day, frequently represents 1/3 to 2/3 of the time and constantly represents 2/3 or more of the time.

Security Clearance

• Ability to obtain/maintain a Secret DoD clearance, U.S. Citizenship required.

Disclaimer:

About AEVEX

AEVEX, headquartered in Solana Beach, California, supports the U.S. national security mission and partner nation needs around the world by providing full-spectrum aviation, remote sensing, and analysis solutions. The company's capabilities include custom design and engineering; rapid prototyping; sensor integration and sustainment; aircraft modification and certification; flight test instrumentation and support; mission operations service; advanced intelligence data processing, exploitation, and dissemination solutions; and tailored hardware and software mission-system tools. AEVEX uses agile and customized approaches to rapidly define, develop, and deliver specialized solutions for airborne special mission needs for the U.S. Government, partner nations, and commercial businesses. AEVEX has major offices in California, Florida, North Carolina, Ohio, and Virginia.

AEVEX provides a full suite of comprehensive benefits, including a 401(k)-retirement plan, comprehensive Medical, Dental, Vision, Disability and Life insurance group coverage with a portion of the premiums paid by the company, professional development funds, and an Employee Assistance Plan (EAP) with counseling, legal help, child and elder care support, among other benefits for qualified employees.