Sr. Structural Analyst - PP&I, Mission Unique Engineering

Application close date:
Applications will be accepted on an ongoing basis until the requisition is closed.

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!

This role supports the development and operations of New Glenn, a single-configuration, heavy-lift orbital launch vehicle capable of routinely carrying people and payloads to low-Earth orbit, geostationary transfer orbit, cislunar, and beyond. Its first stage is fully reusable, and the vehicle was designed from the beginning to be human-capable.

We are a diverse team of collaborators, doers, and problem-solvers who are relentlessly committed to a culture of safety. This position will directly impact the history of space exploration and will require your commitment and detailed attention towards safe and repeatable space flight. Join us in lowering the cost of access to space and enabling Blue Origin’s vision of millions of people living and working in space to benefit Earth.

As part of a small, hardworking, passionate, diverse, and accomplished team of experts within Mission Management’s Payload Projects & Integration team, you will be responsible for studies, concepts, analysis, testing, and qualification of mission unique structural subsystems housed within New Glenn's payload accommodations element. This is a customer interfacing role that requires ingenuity and creativity to integrate customer payloads to the launch vehicle. The position requires a broad range of skillsets, adaptability, dedicated commitment, and attention to details to ensure safe and repeatable spaceflight.

We are looking for someone to apply their technical expertise, customer focused mindset, leadership skills, and commitment to quality to positively impact safe human spaceflight. Passion for our mission and vision is required!

Responsibilities include:

- Take leadership of the full lifecycle of hardware from requirements definition through concept development, design, analysis, testing, qualification, and integration
- Analysis lead of primary and secondary metallic and composite unpressurized structures
- Complete hand calc and FEM analyses to report margins of safety for primary and secondary aerospace structures
- Documentation of stress analysis to support release of engineering drawings / documents
- Perform research, develop concepts, and run trade studies providing technical guidance (risk vs. cost vs. performance)
- Build system and detail level models supporting structural design
- Take ownership of structural test planning, execution, data reduction, analysis, and authoring of test reports
- Prepare technical content and present to internal and external customers
- Collaborate with internal and external teams throughout design, manufacturing, and mission integration
- Provide shipside support and technical guidance during spacecraft integration
- Drive configuration development and trade studies in support of customer requests and proposals
- Collaborate and negotiate requirements with internal and external customers
- Improving enterprise analysis capabilities such as creating process automation tools for model creation, strength checks, and analysis report generation

- Coach, mentor and technically assist junior engineers and analysts

Minimum Qualifications:

- Minimum of a B.S. degree in engineering and 10+ years of experience with aircraft, spacecraft, or launch vehicle structures
- Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.
- Experience on recently developed aircraft or launch vehicles in one or more of the following areas:

- Vehicle load path distribution, and first order strength assessment and sizing
- Skin-stringer, orthogrid, isogrid, and composite sandwich panel design

- Experience working in a multi-functional organization to develop designs and produce world-class engineered products
- Strong understanding of composite and metallic design fundamentals
- Demonstrated expertise with any industry standard analysis codes: Ansys, Nastran, Optistruct, Hypermesh
- Experience in bolted joint design and analysis
- Structural design experience using CAD (Creo/Windchill preferred) and FEA tools
- Strong written and verbal communication skills and a collaborative attitude and effective interpersonal skills
- Self-motivated with a strong desire to learn, take ownership, and drive projects to completion
- Ability to earn trust, maintain positive and professional relationships, and contribute to a culture of inclusion.
- Active Top Secret clearance & SCI Eligibility, or ability to obtain final clearances.

Preferred Qualifications:

- Dynamic separation systems and interface design
- Experience with rapid development techniques for hardware
- Experience with fabrication using automated fiber placement (AFP) and tape laying (ATL)
- Experience or expertise with fabrication of large-scale out-of-autoclave composite structures
- Demonstrated experience developing manufacturing processes for transition to production
- Knowledge of systems engineering practices, fabrication and integration processes, and quality control
- Experience with Optimization and Design of Experiments (DOE) methods as applied to design, analysis, and testing

Base Pay Range for:
WA applicants is $145,188.00 - $203,263.20

Other site ranges may differ

Culture Statement

Don’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Export Control Regulations

Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Background Check

- Required for all positions: Blue’s Standard Background Check
- Required for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation
- Required for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.
- Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physical

Benefits