Staff Reliability Engineer

Are you ready to build America’s energy future? Form Energy is an American manufacturing and energy technology company. We’re revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what’s possible, we’re giving clean energy a whole new form!

In recent years, Form Energy has earned a number of accolades, including being named by TIME as a “Best Invention”, MIT Technology Review as a “Top Climate Tech Company To Watch”, and Fast Company as “One of the Next Big Things In Tech”. We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron-air batteries is underway at our first high-volume manufacturing facility in West Virginia.

Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company’s history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place.

Role Description

Form Energy is seeking a Staff Reliability Engineer to improve the reliability and lifetime of our iron-air battery cell. As part of our Reliability team, you will work closely with the Cell and Electrode Engineering teams to develop test plans, analyze data, and define critical design requirements. This role will require hands-on work in the lab and cross functional collaboration. You will evaluate, analyze, and propose design-for-reliability solutions to understand novel problems and increase the product lifetime. Relocation assistance is available.

What you'll do:

• Act as the primary authority on Design for Reliability (DfR) for critical battery components, mentoring peers and guiding cross-functional DFMEAs

• Translate high-level product goals into rigorous reliability requirements and define the roadmap for verifying component lifetimes

• Design and execute complex experiments and accelerated life tests (ALT) to uncover failure mechanisms

• Perform advanced statistical analysis to translate test data into robust reliability and lifetime prediction models

• Partner with design owners to de-risk and down-select next-iteration cell and electrode concepts based on reliability data and analysis

• Partner with the Manufacturing, Process, and Quality teams to evaluate and improve reliability of the product being manufactured at our factory

• Champion for safety, especially in the development of new laboratory processes and test methods

What you'll bring:

• Degree in Engineering or a related field with 7+ years of hands-on industry experience in product development and hardware reliability

• Deep expertise in developing reliability test plans, accelerated life tests, and statistical data analysis packages (using JMP, Python, Minitab, or Reliasoft)

• Strong understanding of Reliability and Quality fundamentals and industry best practices

• Proven ability to independently advance experiments from conception through execution and root cause analysis

• Excellent cross-functional communication skills with a track record of effectively sharing reliability concepts with diverse product teams

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Humanity is a cornerstone of Form Energy’s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.

When it comes to you and your family’s health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.