Principal Explosive Safety Specialist

About Mach Industries

Founded in 2023, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 350 employees, we operate with startup agility and ambition.

Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security.

The Role

The Principal Explosive Safety Specialist serves as a senior technical authority for explosive safety, weapon and fuze safety, energetic materials operations, and explosives logistics. The role develops and advances the organization's explosive safety program while providing technical leadership for the handling, storage, transportation, integration, testing, demilitarization, and disposal of ammunition, explosives, warheads, fuzing systems, munitions, and other energetic materials. The position leads explosive risk management, interprets government requirements, advises engineering and operational leadership, and leads logistics planning and safety review strategy for energetic systems.

Primary emphasis: Organizational explosive safety technical authority, weapon and fuze safety, explosive risk management, government safety approvals, and energetics logistics strategy

Typical scope: Establishes organizational approaches to explosive safety and energetics operations; provides technical leadership for weapon and fuze safety; leads high-complexity or high-consequence activities; develops government safety review strategies; and provides technical direction across multiple programs and functions.

Key Responsibilities

Explosive Safety Program Leadership

• Develop, implement, and continuously improve the organization's explosive safety program.

• Establish explosive safety standards, processes, operating requirements, and technical guidance for activities involving ammunition, explosives, energetic materials, warheads, fuzes, and munitions.

• Develop scalable explosive safety processes supporting research, development, manufacturing, integration, testing, and field operations.

• Establish governance for explosive operations, including review thresholds, technical approval processes, documentation requirements, and escalation criteria.

• Serve as a senior technical advisor to engineering, operations, test, logistics, program, and leadership teams on explosive safety matters.

Weapon & Fuze Safety

• Serve as a senior technical advisor for weapon, fuze, initiation system, and energetic system safety throughout design, development, integration, qualification, test, and fielding activities.

• Provide explosive and weapon safety expertise for systems incorporating Electronic Safe and Arm Devices (ESADs), fuzing systems, initiation systems, energetic components, and other safety-critical ordnance technologies.

• Advise engineering teams on applicable weapon and fuze safety requirements and the incorporation of safety principles into system architectures and designs.

• Support development and review of safety requirements, safety features, hazard analyses, verification approaches, test strategies, and technical data supporting weapon and fuze safety determinations.

• Develop and lead technical strategies supporting applicable fuze, weapon, and explosive safety reviews.

• Lead or support preparation of technical data packages, briefings, analyses, and supporting documentation for applicable government safety review authorities.

• Coordinate responses to board questions, findings, action items, and requests for additional technical information.

• Advise program and engineering leadership regarding certification risk, safety approval dependencies, and implications to development and test schedules.

Government Weapon, Fuze & Explosives Safety Reviews

• Interpret and apply applicable DoW, Service, component, range, and customer explosive safety requirements.

• Develop approval and review strategies appropriate to the government organization and authority having jurisdiction over a program or activity.

• Lead or provide senior technical support for programs undergoing review by applicable explosive, weapon, or fuze safety authorities.

• Maintain working knowledge of review processes and expectations associated with relevant DoW and Service/component organizations.

• Interface with government customers, safety authorities, range organizations, and technical review boards as required.

• Demonstrated experience may include the Department of the Navy Weapon System Explosives Safety Review Board (WSESRB), Department of the Air Force Nonnuclear Munitions Safety Board (NNMSB), Department of the Army Army Weapon System Safety Review Board (AWSSRB), Department of the Army Army Fuze Safety Review Board (AFSRB), or equivalent Joint/Service/component review authorities.

• Maintain working knowledge of Department of Defense Explosives Safety Board (DDESB) requirements and processes where applicable to explosives site planning, quantity-distance, storage, facilities, ranges, and other explosives safety compliance activities.

Explosive Risk Management

• Lead explosive hazard identification, risk assessment, and risk mitigation activities for complex or novel energetic operations.

• Evaluate proposed explosive operations, facilities, processes, system designs, and test activities and recommend appropriate engineering, administrative, and operational controls.

• Establish methodologies for evaluating and documenting explosive risk.

• Provide technical input into operational and programmatic risk acceptance decisions involving explosives and energetic materials.

• Support investigations, corrective actions, and lessons learned associated with explosive safety incidents, anomalies, or near misses.

Energetics Logistics Strategy

• Develop logistics strategies for acquisition, receipt, transportation, storage, accountability, movement, issue, recovery, and disposition of energetic materials and munitions.

• Lead explosives logistics planning for test campaigns, range activities, developmental programs, and field operations.

• Establish scalable inventory management and accountability practices for ammunition, explosives, and energetic materials.

• Develop strategies for managing energetic materials across multiple facilities, ranges, test locations, and program activities.

• Identify explosive logistics constraints early in program planning and develop mitigation strategies.

Explosive Handling Procedures & Technical Standards

• Lead development, technical review, and approval of explosive handling, storage, integration, installation, test, transportation, and disposition procedures.

• Develop technical procedures for novel energetic systems and operations where established processes do not exist.

• Review engineering and operational documentation affecting explosive safety.